HLSG Series High Shear Mixing Granulator

Short Description:

The machine fully complies with GMP pharmaceutical requirements,featuring low consumption、no pollution,security.It can complete the process of mixing, humidifying, granulating and other at one time,suitable for pharmaceutical、food、chemical and other industries. And it’s 4-5 times higher than the traditional process, which is reflected in about 2 minutes of dry mixing and 1-4 minutes of granulation for each batch.


Product Detail

Product Tags

粉末样品 (3)
粉末样品 (2)
粉末样品 (1)

Product Video

Working Principle

It is mainly composed of conical hopper, impeller, chopper, feeding device, liquid feeding device, discharging and control system, and auxiliary systems such as air sealing, water cleaning, and jacket water cooling.In the container, the material and the binder are fully mixed by the impeller to form a moist soft material, and then cut into uniform wet particles by the high-speed chopper blades.

Feature

1、Auto startup of safety pin in fixed position while opening the lid guarantees reliable operation.

2、Belt drive system has advantages of overload protection, simple maintenance, free of oil lubrication and leakage.

3、Oblique designed liner impeller blade applies for the mixture of processed material which drops down at certain height, free of sticking on lid.

4、Container lid is multifunctional design, fitted with observation port, auto/manual dipping port, exhaust port, auto cleaning port, auto spraying port, vacuum loading port,

5、An automatic water circulation system is built under bottom container  

6、Three cycles of seal rings and air seal used for the bearings of impeller and chopper, no dirty or oil backflows to processed container.

7、Air seal system is common for air and water circulation, both for cleaning bearing gaps and pressure setting.   

8、Stringent mirror polish technology applied to full container.

9、Outlet Vent filter 0.22 micron allowing evacuation of compressed air used in air purged impeller and chopper seals.

10、Conical sieve mill (Wet Mill) is mounted on discharge port, equipped with milling screen and two rotor arms (square or round) or triangular blades that rotates at a speed up to 3000 RPM(Option)

Technical Parameters

Model HLSG-10 HLSG-30 HLSG-50 HLSG-100 HLSG-200 HLSG-300 HLSG-400 HLSG-600 HLSG-800
Hopper Capacity 10L 30 50L 100L 200L 300L 400L 600L 800L
Working Capacity 2-8L 6-24 10-40 20-80 40-160 60-240 100L-300L 150L-440L 200L-600L
Feed Qty 1-4 Kg/batch 3-12 Kg/batch 8-20Kg/batch 15-40 Kg/batch 30-80Kg/batch 30-120Kg/batch 50-150Kg/batch 75-220Kg/batch 100-300Kg/batch
Operation Time Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 2 minutes granulating about 7-14 minutes each batch Mixing about 4 minutes granulating about 10-15 minutes each batch Mixing about 8 minutes granulating about 15-20 minutes each batch Mixing about 8 minutes granulating about 15-20 minutes each batch
Finished Product Granularity About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.14-Φ1.5mm (12 mesh-100 mesh) About Φ0.10-Φ2.5mm
Mixing Motor 2.2KW 3KW 5.5KW 7.5KW 15KW 18.5KW 22KW 30KW 37KW
Mixing Blade Rotating Speed 50-500 rpm 25-500 rpm 25-500 rpm 30-250 rpm 30-260 rpm 30-220 rpm 20-200 rpm 20-200 rpm 20-200 rpm
Granulating Motor 0.75KW 1.1KW 1.5KW 3KW 4KW 5.5KW 7.5KW 11KW 11KW
Granulating Blade Rotating Speed 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm 50-3000 rpm
Compressed Air 0.15m³ 0.7mpa 0.15m³ 0.7mpa 0.3m³ 0.7mpa 0.3m³ 0.7mpa 0.3m³ 0.7mpa 0.5m³ 0.7mpa 0.5m³ 0.7mpa 0.5m³ 0.7mpa 0.6m³ 0.7mpa
Cooling Water Connector Φ8mm Φ8mm Φ8mm Φ8mm Φ10mm Φ10mm Φ10mm Φ10mm Φ12mm
Compressed Air Port Φ8mm Φ8mm Φ8mm Φ8mm Φ10mm Φ10mm Φ10mm Φ10mm Φ12mm
Mahcine Size 1280×530×1320 mm 1500×550×1350 mm 1750×600×1620 mm 1760×600×1660 mm 2180×810×1950
mm
2420×1060×2150
mm
2420×1060×2150
mm
2980×1200×2500
mm
3180×1500×2800
mm
Weight 350kg 450kg 600kg 800kg 1300kg 1500kg 1800kg 2200kg 2700kg

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